CCD visual inspection serves as the "smart brain" of the electroplating production line, elevating production from an experience-based "manufacturing" to a data-driven "intelligent manufacturing", and becoming a pivotal hub that drives comprehensive improvements in production capacity, quality, and cost control capabilities. Reducing labor costs: One CCD production line can replace up to 3,000 manual inspection positions, significantly reducing labor costs. Reducing material waste: By accurately eliminating defective products, the material loss rate can be reduced from 3.7% to 0.8%. Improving product yield: Combined with backend auxiliary equipment, the system can help improve product yield by 5.8 percentage points.
Match the takt time of high-speed production lines: The system processing speed far exceeds that of manual labor, easily matching roll-to-roll production lines with speeds up to 200 meters per minute. For individual workpieces, the detection speed can reach 30 pieces per minute or even higher.
Achieve "zero-delay" real-time feedback: Detection is completed in real-time on the production line, and can immediately trigger an alarm or sorting when defects are detected, preventing defective products from flowing into the next process or causing greater losses.
Establishing the foundation for "non-stop" material change: On the continuous electroplating line, CCD provides quality assurance for "non-stop material change" by allowing "operation with eyes open", minimizing the impact of material change time.
